ShopNotes #4 1992-07-01

July 1992
Issue 4

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Table of Contents

Hinge Mortising Jig4

All it takes to make perfect hinge mortises is a router and this simple jig.

Thickness Sanding Jig8

Sanding thin wood so it's smooth and uniform in thickness is easy with this jig for your drill press.

Shop-Made Drum Sander11

A bolt, some toy wheels, and a piece of PVC pipe are all you need to make your own drum sander.

Sharpening Hand Saws12

There's nothing mysterious to sharpening a hand saw. All it takes is a few simple tools and a little practice.

Panel Saw16

This shop-built panel saw allows one person to easily crosscut or rip a full sheet of plywood or Masonite. It's made with common materials and hardware.

Panel Saw Tune-Up24

Tips on adjusting the panel saw to make precise cuts every time.

Using the Panel Saw25

Motor Vibration26

Some quick tips to reduce troublesome vibration in belt-driven machines.

Shop Solutions28

Five shop-tested tips: Saw Blade Storage Rack, Edge Jointing Tip, Installing Threaded Inserts, Clamping Irregular Shapes, and File Handles.

Combination Screws30

A unique thread design and recess in the head make these screws the perfect choice for the shop.

Scenes from the Shop32